[Woodcarver] How to carve a deep , long , narrow , winding groove
RbrtHillier at aol.com
RbrtHillier at aol.com
Mon Dec 12 19:50:07 EST 2005
I'd be grateful for advice on this : I want to carve into the outside of a
turned wooden bowl ( say 300mm or twelve inches in diameter ) the pattern of a
jigsaw puzzle . The figuring of the wood will then be the jigsaw's pattern .
In between the "pieces" of the jigsaw will be the deep , long , narrow ,
winding groove that I''ll carve . I'll then fill the groove with a coloured resin
. The groove must not penetrate through to the bowl's inner surface , so I
can't use a saw . I want the groove to be narrow , say 3mm or an eighth of an
inch maximum . Depth of groove about 5mm or two tenths of an inch . The "pieces"
of the jigsaw will be about 25 by 40 mm or one by one and half inches in size
, so the groove between the pieces will be quite wiggly in order to form the
classic knobs and sockets of the "pieces" .
Now for some questions - am I right in thinking that the only way to carve
this groove is using a router ? I don't think that hand tools could do this .
I've tried it with a full-size router - the problem is in shifting the
heavy beast around with enough precision so that I can do the fine detail of the
wiggly knobs and sockets .
I've also tried it with a Dremel - here the problem is that the router is so
light that ( with the bits I've tried ) it tends to get dragged off-course
and the groove has lots of little wobbles in it or places where the groove
has suddenly widened . Keeping the tool at right angles to the surface ( this
is needed - it's all part of a cunning plan :>) which I'll unveil when I get
it to work ) is also difficult for me . Removing the wood in one pass along
this ( relatively ) deep and narrow groove seems like too much of a challenge
for Dremel bits , and the tool itself . It's hard enough to guide the bit in one
pass that I recoil at the thought of having to take two bites at the cherry
to get the necessary depth .
So......what would you recommend ? And if the Dremel approach , which bits
would you suggest ( and where do you source yours - I'm in the UK )? If I botch
the groove , I'll just turn another bowl , so I'm prepared for a method which
has its failures , but I want to produce a crisp and neat jigsaw effect .
I'd be grateful for any advice on this , apart from the obvious one - to give
up ;>(
Robert,
Poole,
Dorset,
England
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